Sowing into stubble: seeder set-up and selection

GRDC stubble management guideline No. 9

Key messages:

  • Bar clearance and tyne layout have a strong influence on a machine’s ability to cope with heavy stubble loads.
  • Select a seeder based on your farming system, cropping environment and your financial position.
  • Stubble management starts at harvest. Stubble height and residue spread at harvest will directly impact sowing.

A common reason given by farmers who remove stubble is that it hinders sowing operations and subsequent crop emergence, mainly due to seeder blockages, clumping and poor seed to soil contact. However, despite the challenges of stubble retention, it has been widely adopted by Victorian grain growers because it improves soil structure, prevents wind erosion, reduces evaporation, and improves microbial activity in the soil.

To overcome challenges at sowing, particularly when stubble loads are above 3t/ha, growers have been adjusting their systems to eliminate or minimise problems as they arise and seeding machinery has been adapted and developed to better suit a stubble retained system.

There is now a large and diverse range of seeders available to growers and selecting the best machine for the farming system is not always simple.

As part of the ‘maintaining profitable farming systems with retained stubble in Victoria and Tasmania’ project Birchip Cropping Group (BCG), Southern Farming Systems (SFS), Irrigated Cropping Council (ICC) and the Victorian No-Till Farmers Association (VNTFA) have been investigating machinery and/or adaptations that will improve sowing efficiency and crop productivity in a retained stubble system.

Findings from seeder demonstrations and grower surveys carried out as part of this project, as well as anecdotal evidence from leading farmers and consultants, has been used to develop these guidelines.

Seeder blockages

Blockages of sowing implements is one of the major impediments to stubble retention, particularly in irrigated and high rainfall zones, where yields and stubble loads are generally high.

Challenges can arise at seeding time when the stubble from the previous crop is too heavy (above 3t/ha of dry matter) or tall, or if chaff and straw hasn’t been chopped and spread evenly at harvest.

Using seeding equipment designed for retained stubble systems will minimise blockages, but does require a significant capital investment.

Alternatively, modification to the profile and tyne layout of the seeder bar can reduce stubble clumping and blockages, and improve the machine’s ability to cope with heavy stubble loads (5-7t/ha).

The adoption of inter-row sowing and wider row spacings has also helped growers sow through retained stubbles with greater ease.

Seeder set-up and modifications

It is possible for simple modifications to be made to the seeder that will enable it to better cope with stubble.

According to GRDC stubble management factsheet, ‘Strategies to manage winter crop stubbles without reaching for the matches’ (2011), seeder modifications that will enable sowing into stubble include:

  • A straight rather than a curved shank will avoid residue building up.
  • Shanks with a rounded cross section have improved residue flow, compared to square shanks.
  • Vertical or slightly backward leaning shanks promote a constant off-balancing effect on residue, reducing build up.
  • Sudden changes of shape in shank profile inhibits residue flow and promotes clumping. High ‘C’ shapes, where the upper part of the ‘C’ is above the stubble flow work well.
  • ‘Stream-lined’ designs with recessed bolt heads for point mounts also reduce residue catching.
  • Existing curved shank tynes can be improved by retrofitting stubble tubes to make the face of the shank round and more vertical.
  • Long knife-point openers can increase the effective vertical clearance of short tynes, but their break out rating needs to sustain the greater lever arm effect.
  • Tyne shank add-ons (Pig Tails or other plastic/metal guards) improve trash flow around the tyne.
  • Tread wheel residue manager’s hold down the stubble beside the shank as it moves through.
  • Row cleaners move stubble away from the disc to prevent hair pinning and assist in crop establishment.
  • Residue pinning wheels (Morris Never-Pin wheels) hold the stubble on either side of the disc to assist in cutting ability.

Component racking is one aspect of the seeder that will also impact stubble retention. Both disc and tyne seeders are best suited to ‘up and back’ seeding. Disc planters do not cope well with going over contours or on hill sides, but are perfectly suited to CTF (disc seeders can easily inter-row sow which is a perfect complement to stubble handling ability).

Selecting a seeder

As part of the GRDC stubble initiative, Southern Farming Systems (SFS) has conducted extensive work on seeding system performance in relation to stubble retention.

This work has included:

Table 1. SFS 2015 seeder demo dry matter results (t/ha) for each strip as at November 19, 2015.
Seeder type Make Width (m) DM
(t/ha)
Tyne Seed Hawk 12 11.37
Disc Semeato disc 3.0 11.87
Tyne Horwood Bagshaw 12.0 8.72
Disc Serafin Ultisow disc demo 2.0 7.80
Tyne Flexicoil 12m 12.0 9.07
Disc John Deere 1890 + liquid 9.0 7.87
Tyne Boss 12.0 8.12
Disc Vaderstad Rapid disc 3.0 8.41
Tyne John Deere 735 (19cm) 12.0 9.03
Disc John Deere disc 1890
(no liquid)
9.0 8.43
Tyne Flexicoil 15m 15.0 7.35
Disc Great Plains Precision planter 3.0 6.46
Disc Amazone Cirrus 60032 6.0 8.98
Tyne Equalizer – South African seeder 12.0 9.52
Tyne Horwood Bagshaw 9.0 10.32
 Disc average 8.55
 Tyne average 9.19

Key learnings from this work thus far are:

  • Real time kinematic (RTK) guidance is a critical component to inter-row sowing
  • Each seeder has varying capacity to handle retained stubble
  • As a rule, discs handle higher loads than tyne and press wheel machines
  • Wider tyne spacing across and along the bar will improve stubble handling
  • Changing the angle of sowing direction slightly can minimise blockages
  • Guidance auto steer on seeder bars will improve inter-row sowing
  • Tynes and discs have varying degrees of soil throw and crop safety for pre-emergent herbicides
  • Isolation of fertiliser from seed will limit seed burn.

Disc versus tyne

The uptake of retained stubble farming practices has created an increasing interest in disc seeders, predominantly because of their improved residue handling capacity and inter-row sowing capabilities.

Results from an initial survey conducted for the stubble initiative highlighted that 15 per cent of survey respondents (growers and industry representatives from Wimmera and Mallee) own a disc planter with John Deere being the most popular seeding implement. The main reasons for purchasing a disc planter was for less soil disturbance, improved seed placement and germination, better stubble management (residue flow assistance) and  versatility in many soil conditions.

However, disc seeders have traits that require unique agronomic management to maintain crop yields at profitability levels the same as traditional systems. Namely, lack of soil throw in a disc system means the effectiveness of commonly used pre-emergent herbicides that work by incorporation (IBS) will be impaired.

Another challenge of disc seeders is ‘hair-pinning’ which results in poor contact between the seed and soil, and poor germination and emergence. Most of the disc seeders available rely on the weight of the machine for soil penetration although, newer models are set on a sharper angle which allows the disc to slice through soil and cut stubble rather than rely on the machine weight (Farmlink, 2013).

In a stubble retained system, there are pros and cons for both disc (Table 1) and tyne seeding systems, but it should be remembered that differences in capabilities will vary according to the environment they are being used in. That said, design is a very important consideration when evaluating seeders for your specific situation.

Table 1. Benefits and limitations of disc seeders.

Benefits

Limitations

Ability to handle large stubble loads of various crops. Poor handling of sticky soils which puts added pressure on bearings.
Good soil cover and less soil throw. Hair-pinning can occur when stubble load is high.
Improvements to soil structure: health and quality, erosion control (assisted by retained stubble). Cannot rely on mechanical herbicide incorporation resulting in possible herbicide crop damage.
Faster seeding and a range of cost savings (fuel, power, seed labour). Damage and wear and tear on stony ground.
Improved reliability of crop establishment. Low crop vigour and slow root development
High degree of accuracy when inter-row sowing. Uneven furrow closure
Increased seed placement accuracy. Poor disc drive when operating in loose sandy soils and sticky clays.
Improved water infiltration and preservation which will lead to greater crop growth later in the season where moisture is required most (achieved by less soil disturbance).

Proponents of disc systems would argue that the above limitations can be overcome if the user is prepared to embrace it as part of the whole no-till system and adopt necessary practice changes (such as alternatives to pre-emergent herbicides IBS to control weeds).

These key messages were reiterated by Western District farmers Troy and Grant Keating who said that while transitioning to a disc/no-till system takes time, and there are challenges along the way, they were committed to persisting because they believed the long-term benefits were there (2015, Vic No Till Famer’s Association magazine).

Results from the SFS disc versus tyne demonstration revealed no significant differences in wheat yield (p>0.05) between disc (Figure 1) and tyne (Figure 2) systems, however there was a small cost saving for the disc system from faster sowing speeds, higher harvest efficiency and reduced fuel costs (Table 3).

Table 3. Cost calculations for sowing efficiency, harvest efficiency, fuel use and yield SFS disc versus tyne trial 2015.

Sowing

Yield Harvest time Fuel use

Total

Variation disc v tyne

4.8 ha/hr*

0.55 t/ha 1.81 ha/hr§ 2.11 L/ha**
Value of differences ($/ha) 2.10 135.85 13.23 2.53

153.71

* Contract sowing @ $45/ha. 12m disc takes 35hr less time over 1000ha at 12km/hr versus 12m tyne at 8km/hr.
† Red wheat valued at $247/t. Value of difference between disc and tyne treatments mean yields.
§ 1.98 extra minutes per ha valued at $6.66/min ($400/hr contract rate).
** 2.11 L/ha less diesel valued at $1.20/L. Financial estimates of cost not yet available.
SFS Stubble project report (PB v4)_(MB) (LB) (JM)_ZC

Figure 1: JD disc on 30cm spaces. Industry standard unit includes row cleaner, disc, depth wheel, press wheel and slot cleaner. Excel, NDF, Serafin Ultisow and Boss all run similar units

image 2

Figure 2: Morris Contour tyne and press unit. There are many variations on this design but the basics are all similar.

 

 

 

Tips for transitioning from tyne to disc

Leading the charge in the adoption of disc seeding systems are the members of the Victorian No-Till Farmers Association. According to the organisation, transitioning from a tyne to a disc system, while worthwhile, is not always simple.

The following tips have been developed to support growers negotiating the transition.

  1. Have the right mind set – understand that a disc system is going to be different to your tyne system.
  2. Sell your tyne so you are not tempted to go back to it at the first sign of trouble.
  3. Sow dry/early to overcome stickiness in clay soils. The more residue you have the less this will be a problem.
  4. Harvest management is critical. It is essential that extra attention to detail is employed at harvest time. It is imperative that the residues are spread uniformly so your discs are cutting through an even layer of chaff, not through uneven clumps.
  5. Get your existing tyne machine on the row spacing you intend for your disc beforehand.
  6. Harvest your cereals on the shorter side before using the disc for the first time to help with residue flow.
  7. In your first year of using a disc system, sow deep, as your gauge wheel could ride high on the old tyne furrow.
  8. You may need row cleaners to level the ridges and furrows for your disc and gauge wheel. You could also consider a once-off harrowing or prickle chain to level your paddocks to ease the transition from tyne to disc. Level paddocks are critical for good seed placement.
  9. If wet, wait until conditions dry a little for your disc sowing. Even if your neighbour is out seeding, be strong and resist the temptation to go out – the wait will be worth it.
  10. Consult with your agronomist regarding pre-emergent herbicides. Also note that you cannot band urea when using discs.
  11. Standing stubble is better. Once you have mastered using discs, aim to cut stubble as high as possible (consider a stripper front).
  12. Contact your local Vic No-Till grower who is experienced in stubble retention systems using discs for advice and trouble-shooting tips.

References

Farmlink, 2013, ‘An update of stubble management and practices in southern NSW’, Stubble Management. Accessed at: http://www.farmlink.com.au/_literature_146390/Stubble_Management_Practices_and_Research_in_southern_NSW

By Justine Severin (BCG) and Kerry Grigg (VNTFA)
E: justine@bcg.org.au; kerry@vicnotill.com.au

GRDCLogoStacked_TM_CMYKThis guideline was produced by BCG as part of the GRDC Maintaining profitable farming systems with retained stubble initiative (project BWD00024 ‘Maintaining profitable farming systems with retained stubble in Victoria and Tasmania’).

Stubble project overview: This guideline has been developed as part of the Maintaining Profitable Farming Systems with Retained Stubble initiative, funded by the Grains Research and Development Corporation (GRDC). The initiative involves farming systems groups in Victoria, South Australia, southern and central New South Wales and Tasmania collaborating with research organisation’s and agribusiness to explore and address issues for growers that impact the profitability of cropping systems with stubble, including pests, diseases, weeds, nutrition and the physical aspects of sowing and establishing crops in heavy residues.
Disclaimer: Any recommendations, suggestions or opinions contained in this publication do not necessarily represent the policy or views of the Birchip Cropping Group (BCG) or the Grains Research and Development Corporation (GRDC). No person should act on the basis of the contents of this publication without first obtaining specific, independent professional advice. BCG and GRDC and contributors to these guidelines may identify products by proprietary or trade names to help readers identify particular types of products. We do not endorse or recommend the products of any manufacturer referred to. Other products may perform as well as or better than those specifically referred to. BCG and GRDC will not be liable for any loss, damage, cost or expense incurred or arising by reason of any person using or relying on the information in this publication. 

 

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About BCG

Birchip Cropping Group Inc. (BCG) is a not-for-profit agricultural research and extension organisation led by farmers in the Victorian Wimmera and Mallee.
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One Response to Sowing into stubble: seeder set-up and selection

  1. Pingback: Stubble management at harvest | The stubble project: Victoria and Tasmania

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